POWER From Front to Back Performance drivetrain products create a real connection in any build. By Jef White

Older vehicles and performance builds are prime targets for drivetrain upgrades. (Photo courtesy Yukon Gear & Axle)

As power numbers grow, the importance of quality drivetrain components grows right along with them. Enhanced horsepower and torque will always find the weakest powertrain link, requiring shops to outline the need for a holistic, systematic approach to chasing added performance.

From the trail to the track, drivetrain upgrades make a true difference in vehicle output and driver enjoyment. Strong, sturdy aftermarket offerings bring projects together, allowing shops to create customized combinations that transfer the power from front to back.

Market suppliers can make the process even smoother with observations on recent trends, sales strategies and hot new drivetrain products that make a real connection.

OPPORTUNITIES ABOUND

The performance drivetrain market is currently thriving, in part because of the longevity of today’s cars, trucks and SUVs.

“With vehicles staying on the road longer, aftermarket trends reveal a market deeply influenced by the aging vehicle fleet impact on repairs,” says Neal Hollingsworth, vice president of marketing for Yukon Gear & Axle. “Older axles and differentials mean more wear-related service and rebuild work, not just upgrades. This provides a solid foundation for drivetrain repair and replacement to be considered.”

The same goes for the Pro-Touring market, which swaps new technology into classic vehicles.

“We’re seeing many more restomods popping up. Swapping LS motors into older cars is extremely popular right now—you’re finding them in almost anything imaginable,” says Nelson Gill, president of Boss Hog Torque Converters. “We’ve designed and manufactured direct-fit torque converters with LS crankshaft pilots to help with these conversions. We’re also seeing swaps go the other way, with newer transmissions being paired with older engines.”

Meanwhile, while more than capable, most newer vehicles still leave room for aftermarket improvement as well.

“Every non-Rubicon Jeep Wrangler comes off the assembly line with two open differentials,” notes Steve Filipiak, director of marketing for PowerTrax. “That means, at best, in four-wheel drive, two wheels are driving the vehicle forward. Similarly, most two-wheel drive pickups are sold with open differentials. Every vehicle that comes into your shop could benefit from some level of traction control in at least their rear differentials.”

Such are the large number of opportunities to pursue.

“Shops need to continually stay on top of the latest levels of performance,” says Ken Kelly Jr., vice president of Independence Driveline. “As the aftermarket industry continues to evolve, so do the shops. Our powerhouse components in 2- and 3-speed racing are beginning to progress into overdrive 4-, 5-, 6-, 8- and even 10-speed applications, from straight performance units up to daily drivers.”

Today’s quality drivetrain components help builders overcome the unique challenges of adding modern performance upgrades to accommodate engine swaps into classic vehicles.

It never hurts to double-check product specs and expected performance levels prior to installation. (Photo courtesy Yukon Gear & Axle)

“Our manual-shift transmission package provides a means to connect vintage cars and trucks with hydraulic release and transmissions that fit the vehicle with correct shift position to look and outperform the OE offerings,” says Bruce Couture, president and founder of Modern Driveline.

The components are also built to keep pace with ever-escalating power numbers.

“With horsepower so easily accessible with today’s technology, factory rears struggle to survive any type of aggressive driving,” notes J.C. Cascio, director of business development for Strange Engineering. “A true ‘bolt-in’ aftermarket housing that can provide increased strength, reliability and performance is a wise investment for any enthusiast.”

Horsepower upgrades create additional heat that can affect the performance of driveline components. (Photos courtesy Boss Hog Torque Converters)

Drivetrain Products

HOT PRODUCT: LS Torque Converter Line

FEATURES & BENEFITS: Encompasses GM 4L60E, 4L65E, 4L75E, 4L80E and 6L80 transmission applications; lightweight and extremely strong with less rotating mass; top-quality materials engineered to produce high outputs.

--------- Boss Hog Torque Converters

Nelson Gill

President

HOT PRODUCT: Performance Torque Converter Component Kits

FEATURES & BENEFITS: Cover all popular performance-related platforms including Turbo 350/400, Powerglide, 2004R, 700R4, 4L60E, 4L80E, 6L80E, 8L90 and more; kits include readily available, reliable components with many size and clutch setup options.

--------- Independence Driveline

Ken Kelly Jr.

Vice President

HOT PRODUCT: Yukon Gear Kits

FEATURES & BENEFITS: Four stages offered starting with front and rear gears and install kits, moving up to YGKSTG4 kits with gears, kits, diff covers, axles and traction; all components under one part number.

--------- Yukon Gear & Axle

Neal Hollingsworth

Vice President of Marketing

HOT PRODUCT: Custom TREMEC TKX & Stealth Series Hydraulic Master Cylinder Kits

FEATURES & BENEFITS: Three adjustable master cylinder positions to fine-tune pedal action and feel; maintains stock clutch pedal pivot point; spherical mounting points; sealed reversible bulkhead assembly mounts; 2100 Series billet aluminum reservoir with black anodized finish.

--------- Modern Driveline

Bruce Couture

President/Founder

HOT PRODUCT: PowerTrax GRIP Pro

FEATURES & BENEFITS: Helical gear-driven limited-slip differential; forged steel case; more gears provide more surface area for grabbing; torque-sensing technology puts the driver in control of the vehicle’s torque; hands-free operation with no locker buttons to press.

--------- PowerTrax

Steve Filipiak

Director of Marketing

HOT PRODUCT: Strange S60 Rear-End Assembly

FEATURES & BENEFITS: Based on the strong Dana 60 design; large 9.75-inch-diameter ring gear; premium nodular iron casting 3-inch outer diameter 1/4-inch wall tubes; 35-spline axles; numerous options to handle large amounts of horsepower and torque.

--------- Strange Engineering

J.C. Cascio

Director of Business Development

Today’s quality drivetrain components are built to keep pace with ever-escalating engine power numbers. (Photos courtesy Strange Engineering)

STEADY PROGRESS

As with most any vehicle build, an in-depth discussion about each project’s planned use provides a strong starting point for aftermarket enhancements.

“It is important for shops to have an open and honest dialog with their customers to understand the intent and potential of the project,” says Cascio. “If a rear-end assembly is spec’d out for the current combination without taking into consideration the power upgrades in the future, a potential driveline failure can occur, resulting in an unhappy customer who is spending money twice.”

As is often the case with aftermarket projects, the biggest solution isn’t always the best.

“Ask vehicle owners how they use their vehicles and what they intend to do with them,” advises Filipiak. “I’ve seen expensive air or electric locking systems added to pickup trucks that will only ever be challenged with some snow on the road. And that is only if the person who is driving remembers to hit the button on the dash, to engage the front or rear locker. A hands-free solution, like a limited-slip differential, is perfect for that situation and ours is tough enough for most off-road applications.”

Meanwhile, even on simple jobs or upgrades you’ve added many times before, it never hurts to double-check fit and predicted performance.

“Most shops know exactly what they’re doing, considering they’ve been doing it for a while,” says Hollingsworth. “But, considering the technical accuracy—most often in newer vehicles that are adding bigger tires—confirming with the manufacturer on correct specs is always a good thing to do.”

When problems arise, they can often be traced back to an incorrect recommendation or choice from the start.

“Most issues come when the customer receives the product and, unfortunately, it’s the wrong component for their specific application,” says Kelly. “Talking with the customer in-depth about what they need to get to their goals is imperative.”

Couture has also seen many cases of starting a project with incorrect components due to a lack of knowledge.

“Don’t assume and force an installation and make something work,” he says. “If someone informs us of what they are building, we can identify and have the correct parts to professionally install a modern-day 5- or 6-speed overdrive transmission with ease.”

Finally, not taking into account the higher temperatures that accompany performance upgrades can cause future issues, says Nelson.

“If you’ve made power modifications, say to the cam or intake, and are now producing more horsepower in the engine, it creates more heat in the transmission, because that’s where all the power goes through,” he explains. “At the very least you’re going to need to add a transmission cooler, even if you don’t change the torque converter.”

Vehicles from every era all have room for aftermarket drivetrain improvements. (Photos courtesy PowerTrax)

BRANCHING OUT

Does it feel like your drivetrain work is already thriving? Then maybe consider casting a wider net for clients.

“Be open to vehicles outside your specialty,” says Yukon’s Hollingsworth. “If you’re a 4x4 shop and a vehicle shows up needing a simple replacement, take the job if you have the time. Drivetrain is a voodoo science, so the good ones need to be open to building their business from whoever comes in the door.”

It also pays to maximize each sale with a comprehensive offering that anticipates the customer’s current and future needs, says Nelson from Boss Hog Torque Converters.

Staying ahead of the curve is the key to continued success and sales growth in the performance drivetrain market. (Photos courtesy Independence Driveline)

“It’s the age-old adage of add-on sales,” he says. “Every time you open the transmission you should change the fluid and filter. Then suggest add-ons such as an upgraded torque converter, flex plate and/or transmission cooler.”

Market innovation will always require new knowledge for shops that want to stay ahead.

“Keep up with the evolving times of the aftermarket world,” says Kelly from Independence Driveline. “Drivetrain products take time to develop. Beginning work on tomorrow’s products begins today. Staying ahead of the curve is paramount for continued success and sales growth.”

Couture from Modern Driveline also encourages shops to “get educated.”

“We will be glad to guide someone through the correct parts and procedures to minimize install time and frustrations,” he says. “With the right parts and knowhow, you can increase your profits and avoid delays and comebacks.”

Cascio from Strange Engineering stresses the value of including drivetrain upgrades in any performance project.

“Help the customer understand the importance of the products behind the motor,” he says. “All the power in the world doesn’t mean anything if you do not have the transmission, driveshaft and rear-end to handle it.”

Finally, there’s always another step to pursue, says Filipiak from PowerTrax.

“In addition to recommending regearing with every tire size change, make sure to explain to your customer what their options are for increasing traction.”

Quality drivetrain components help builders overcome the unique challenges of adding modern performance upgrades to accommodate engine swaps into classic vehicles. (Photos courtesy Modern Driveline)

SUPER BEE RETURNS FOR CHARGER’S 60TH ANNIVERSARY

The new 2027 Dodge Charger Super Bee Launch Edition reaches 600-hp and 531 pound-feet of torque. (Photo courtesy Dodge)

Dodge reignites a legendary nameplate during the 60th anniversary of the Dodge Charger and injects peak firepower into the SIXPACK-powered Charger era with the new 2027 Dodge Charger Super Bee Launch Edition—a 600-hp evolution of the SIXPACK-powered Charger that creates the quickest, fastest and most powerful SIXPACK Charger and the most powerful Dodge Super Bee ever.

The new 2027 Dodge Charger Super Bee Launch Edition is engineered to attack with more power, more cooling, more braking and more repeatable performance from the next generation of American muscle, according to Dodge officials. The twin enhanced thermal capacity. Performance is further sharpened with track-focused hardware including 16-inch Brembo brakes, 20-by-11-inch wheels with 305 summer tires, functional aerodynamics and adaptive damping suspension.

“The Super Bee name has always stood for maximum Dodge attitude: bold, accessible performance with the hardware to back it up,” says Matt McAlear, Dodge CEO. “With the new 2027 Dodge Charger Super Bee Launch Edition, we’re not just bringing back a legendary badge, we’re honoring that legacy by outperforming every vehicle that’s adorned the Super Bee badge since 1968. Bigger turbos, 600 hp, massive Brembo brakes, serious cooling, functional aero and dedicated track and drag technology make this the quickest, fastest and most powerful Super Bee ever, and a clear signal that Dodge performance is only getting louder, faster and more relentless.”

A Super Bee-exclusive high-output version of the 3.0L twin-turbo SIXPACK engine tests the drivetrain with 531 pound-feet of torque, establishing a new performance benchmark for the SIXPACK era.

BLACKBIRD: HENNESSEY’S ANALOG HYPERCAR

Hennessey Special Vehicles has revealed the all-new Hennessey Blackbird, an aerospace-inspired, naturally aspirated, manual transmission-driven touring hypercar. Created for drivers who value emotion, engagement and long-distance usability, according to officials, the new model prioritizes sculptural beauty and analog interaction alongside its significant performance capability.

Inspired by the legendary Lockheed SR-71 Blackbird aircraft, the new Hennessey hypercar is an authentic alternative to increasingly complex, digitized and hybridized modern hypercars. The third hypercar developed by Hennessey Special Vehicles, after the Venom GT and Venom F5, Blackbird is built around the quality of the connection between driver, machine and road: natural aspiration, a 6-speed gated manual transmission, rear-wheel drive, lightweight carbon construction and a cockpit with no screens.

“Blackbird isn’t just the next chapter in the Hennessey story; it represents the beginning of a new book,” says John Hennessey, company founder and CEO. “From the beginning, Blackbird was guided by a simple idea—to deliver an analog experience where beauty and drama define every moment. This is not a numbers car. We set out to create an unparalleled emotional experience, from the first time you see it to the moment you take the wheel and feel the connection between driver and machine.”

At its heart is an all-new, naturally aspirated 6.2L V-8 developed with Ilmor Engineering. Hennessey is targeting 800-850 hp and more than 9,000 rpm, with 0-60 mph achieved in 2.5 seconds and a top speed of 220 mph. An all-new, bespoke Hennessey full-carbon tub, carbon fiber bodywork, target weight of less than 3,000 pounds, adaptive suspension, ABS, traction control and Michelin Pilot Sport Cup 2 tires give Blackbird the technical credibility to match its analog character.

The 6-speed gated manual, exposed shift linkage, physical ignition key, analog controls and screen-free cabin are part of the hypercar’s celebration of skill, rhythm, attention and mechanical sympathy, officials added.

The all-new Hennessey Blackbird is an aerospace-inspired, naturally aspirated, manual transmission-driven touring hypercar. (Photo courtesy Hennessey Special Vehicles)

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